Streamlined Success: Turnkey Solutions for Potato Processing
As the global savory snack market grows at a CAGR of 5.2%, projected to reach USD263 billion by 2027, according to MarketsandMarkets, potato processors are navigating a complex environment marked by supply chain disruptions, rising energy costs, and changing consumer preferences. Amid these challenges, turnkey solutions are becoming a cornerstone for success in modern processing plants.
Turnkey systems offer an integrated approach, managing every stage of production from raw material handling to packaging. These systems are tailored to specific needs, reducing inefficiencies and enhancing product quality. For instance, advanced systems enable quick recipe changeovers, precise ingredient application, and improved waste management.
A turnkey potato processing solution is a complex project. No two installations are the same. In addition to choosing the right equipment and technology for the application, it needs to incorporate the various processes, resources, and systems of the organization.
Managing, planning and executing a project of this scale is a lot of work and sometimes the organization simply doesn’t have the time, or resources, to manage it themselves. Working with a turnkey supplier is a great way for them to access industry expertise and on-going support, and helps them achieve a significant return on investment.
The benefits of turnkey solutions extend beyond operational efficiency. By collaborating with experienced partners, processors gain access to cutting-edge technologies that streamline processes, reduce energy consumption, and ensure sustainability. According to a Heat and Control representative, “Optimization is only achieved when all processes, resources, and systems are integrated through a consolidated approach.”
A typical implementation starts by trying to understand the customer’s needs and required outcomes, or what challenges they’re facing with existing equipment. It could be low capacity, excessive energy consumption, or a new process specification. The next step is benchmarking the available solutions. Once this is understood, the supplier moves into problem-solving. Concept designs, calculations and review meetings are all part of the process they use to arrive at their proposed solutions. Once all of this has taken place the next step is installing and commissioning the new solution. Engineers, trades people and service teams provide ongoing support, service and parts after the install.
At market level, consumer preferences are driving product innovation. Over two-thirds of global consumers now snack at least once a day, with many seeking healthier options. Regulatory pressures, such as the UK’s HFSS legislation, are pushing manufacturers to reformulate products with reduced salt, sugar, and fat content, without compromising taste. This has spurred demand for processing systems that deliver consistency while enabling flexibility to cater to diverse consumer tastes.
To read the complete article, please refer to our latest November–December 2024 print issue of Potato Processing International.
